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Product Introduction
| XR-AFSTI | Bottles Aluminum Foil Seal Thermal Inspection System |
The Aluminum Foil Seal Quality Inspection System was designed and developed by Dongguan Juzheng Electronic Technology Co., Ltd. This inspection system integrates various functions, including Linear Motion Control, Thermal Seal Foil Inspection, PLC Communication, and Database Management. It is specifically designed for the quality inspection of products utilizing electromagnetic aluminum foil sealing and is capable of performing comprehensive inspections on products featuring a wide range of bottle cap and aluminum foil specifications.
The system is capable of inspecting products containing various fill types, including tablets, soft and hard capsules, liquids, and powders. It supports the inspection of various aluminum foil configurations, ranging from single-layer aluminum foil seals to composite liners consisting of a paper backing combined with aluminum foil. Supported different bottle sizes with the caps being circular in shape.
This system is dedicated to the quality inspection of aluminum foil seals. Immediately after passing through the electromagnetic sealing stage, bottles enter the visual inspection zone. Upon receiving signals from sensors, the system triggers a camera to capture images; it then employs proprietary, encapsulated visual inspection algorithms to analyze these images. This process identifies and rejects products with defective aluminum foil seals, thereby achieving the objective of automated production quality control.
The thermal seal foil inspection system is capable of inspecting seals of varying diameters, different heights, and detecting a wide range of failure modes such as cuts, loose caps, upside-down seals, overheated seals, under-heated seals, missing seals, down bottles, and etc. Once a defect is detected, the system automatically rejects the bottle. Apart from detecting and reject defects, the customer has been able to use the data from failed images database to derive process insights and improve it. This has allowed the customer to cut down on their failures and improve their yield.
Features:
- Safety in design & Easy-of-use
- Competitive Price & Ready Stock
- The system uses a high thermal resolution thermal camera for imaging the seals immediately after they have been sealed using an inline inductive sealer.
- The system features automatic pneumatic reject mechanisms and tracks parts as they travel through the system. The system inspects 120 bottles per minute at a typical conveyor speed of 20 meter/min.
- System integrated with AI technology and advanced computer vision algorithms to perform the defect detection tasks. Meantime, our software implements self-learning function to work with different bottle sizes and shapes. The system demonstrates a detection accuracy > 99.5% for product running in production.
| ☆ Outline Dimension for Standard Model for reference： | |
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| ☆ Water Cooling Aluminum Foil Induction Sealing Machine + Thermal Inspection System |
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Specification
| ☆Specifications: | |
| Model#: | XR-AFSTI |
| Applicable Cap Diameter: | Round cap, Φ 20mm - Φ 140mm |
| Applicable Bottle Size: | Height ≤ 500 mm; Diameter ≤ 300 mm |
| Maximum Inspection Capacity: | ≥120 bottles/min (actual speed depends on product shape and sizes) |
| Detection Accuracy: | > 99.5% |
| False Rejection Rate: | ≤ 0.5% |
| Thermal Imaging Camera: | 120,000 Pixel |
| Servo Motor: | Panasonic |
| PLC： | Siemens |
| Screen: | 17’’ full color touchable screen |
| O/S: | Windows 10 |
| Self-learning function: | Included |
| Operation Languages: | Chinese, English |
| Multi-levels management | Yes, Operator, Engineer and Administrator three -levels management to meet different operation authority |
| Automatic Rejection System: | One Air jet or Pusher rejector |
| Material of construction: | SUS 304 |
| Surface Treatments | Brushed |
| Working Environment: | temperature: -5℃- 40℃; humidity: 30-90%RH (no condensation) |
| Power Supply: | AC220V ±10% 50/60Hz |
Application
| ☆Applications: | |
| Thermal Seal Foil Inspection: | It is suitable for the aluminum foil sealing inspection. Such as cuts, loose caps, upside-down seals, overheated seals, under-heated seals, missing seals, down bottles, and etc |
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